Electrical control systems apply control systems engineering to the ability to maintain system performance to known parameters. Simply put, systems that have the ability to monitor and control processes utilize the basic fundamentals of electrical control systems. These include: circulation pumps, air compressors, manufacturing systems, utility analysis and metering, refrigeration plants and motor control panels. Electrical control systems are doubly beneficial by saving money through modeling and controlling for predictive behaviors as well as reducing applicable output which include carbon emissions.
But let’s look more closely at three specific types of electrical control systems or processes that could transform and change the way you do business:
1) Industrial Automation Systems: Regardless of the type of manufacturing business you operate: discrete parts, batch or continuous process, management, information flow and control are vital to your business’ success. Automating important functions of your business could show you immediate and long term financial gains. Much of your manufacturing business could be automated increasing your productivity and ability to report immediately on various systems which are inefficient. Imagine your manufacturing business automating its inventory control systems, down time, production monitoring and reporting, database systems, routing optimization and more. Being able to quickly react to changes in your business via statistical analysis and automation is one of the more critical deciding factors in a business’ profitability.
2) PLC Programming (Programmable Logic Controller Programming): Manufacturing automation would not exist without PLC programming. It’s a digital computer used for electro-mechanical processes like machines on a factory line. Earlier automation systems used thousands of individual relays and timers. In most cases, a PLC allows all of the relays and timers within a factory to be replaced with a single controller. PLC Programming can be found in paper machines and pulping processes, conveyor systems, bottling lines, web handling lines, packaging operations, mixing, batching and blending and so much more.
3) Risk Assessment: Most plant engineers, maintenance supervisors, operators and managers will ask themselves at some point: “how safe is my machine”. Although no machine is ever considered to be completely safe, the answer should be a truly unbiased assessment. A risk assessment consists of a comprehensive review of your machine which analyzes operating and maintenance procedures, identifiable risks (analyzed and categorized by established and accepted national/international standards), mitigations for these risks, and all the information you will need to make your system meet the applicable standards.
Electrical Control Systems are changing the way companies are doing business with critical automation from PLC programming, industrial automation systems and risk assessment. Effective manufacturing process control and information systems continue to make businesses not only more efficient, but profitable as well.